Keegan G.
Custom
Flexfit Hats
Flexfit invented the stretch-fit cap in 1994 and still makes the one everyone copies. No snaps, no straps — a spandex band woven through the crown that fits like it was made for you. Send us your logo and we’ll embroider it or add custom patches on any style below.
Why Flexfit
- Patented stretch-fit technology
- One size fits most comfortably
- Worn by top global brands
Best For
- Corporate & staff uniforms
- Gyms & active wear brands
- Bulk custom merch orders
Key Qualities
- Elastic spandex inner band
- Smooth, clean embroidery surface
- Lightweight & breathable fabric
Flexfit Hats & Styles
Popular Styles
Flexfit is the fitted-hat brand, but the lineup is wider than one shape. The 210 is the pro on-field fitted, the Delta is the new seamless performance cap, the 110 gives you Flexfit comfort in a snapback, the 6511 puts a stretch fit on a trucker, and the 6533 and 5001 cover performance airmesh and classic cotton twill. Under the hood it's the same technology family — Flexfit Tech stretch, Permacurv visors, Ultrafibre, Ecodry, Cool & Dry, Pro-formance, Hybrid Tech, and Stain Block — so whichever you pick, the fit is the point. Also available: 6297F Wooly Combed, 110FT 2-tone snapback, 6277MC Multicam, 6477 wool blend, and 110C Pro-Formance.
Flexfit 180 Delta Cap
The Delta is Flexfit's newest flagship — a lightweight performance cap with a seamless bonded finish instead of stitched panels, a three-layer Stain Block sweatband that keeps sweat marks off the outside, and the same stretch-fit closed back the brand invented. It's the sleekest look in the lineup and the pick for gyms, active brands, and companies that want their logo on something that doesn't look like every other cap. See more fitted options on our custom fitted hats page.
- 6 Panel Mid Pro, Seamless Bonded Finish
- Stretch Fitted, Closed Back
- 92/8 Poly/Spandex, Stain Block Sweatband
- Sizes S/M & L/XL
- 13 colors available
| Customization | 24 Hats | 50 Hats | 100 Hats | 200 Hats |
|---|---|---|---|---|
| Embroidery (2–3 weeks) | $26.70 | $22.95 | $22.00 | $21.35 |
| Woven / Embroidered Patch (4–5 weeks) | $26.70 | $22.95 | $20.70 | $19.45 |
| Leather Patch (4–5 weeks) | $27.70 | $23.95 | $21.70 | $21.10 |
| PVC Patch (4–5 weeks) | $28.70 | $24.95 | $23.05 | $22.80 |
*Pricing includes decoration in one location and a free design mockup
*Over 200 hats? Please email for a custom quote
*Need them sooner? Tell us your in-hands date on your quote and we’ll tell you if we can hit it
*Prices are an example and are subject to change
Flexfit 6277 Wooly Combed
- 6 Panel Mid Pro
- Stretch Fitted, Closed Back
- 63/34/3 Poly/Cotton/Spandex
- 20+ colors available
Flexfit 110F Premium Snapback
- 6 Panel, Structured
- Snapback, One Size Fits All
- Premium Wool Blend
- 13 colors available
Flexfit 6210 Premium Fitted
- 6 Panel Pro-Baseball On-Field
- Stretch Fitted, Closed Back
- Premium Wool Blend
- 8 colors available
Flexfit 6511 Trucker Mesh
- 6 Panel Mid Pro
- Stretch Fitted, Elastic Mesh Panels
- 55/43/2 Poly/Cotton/Spandex
- 11 colors available
Flexfit 6533 Ultrafibre & Airmesh
- 6 Panel Mid Pro, Airmesh Side & Rear
- Stretch Fitted, Closed Back
- Ultrafibre — Wind & Water Resistant
- 9 colors available
Flexfit 5001 V-Flexfit Cotton Twill
- 6 Panel Mid Pro
- Stretch Fitted, Closed Back
- 98/2 Cotton/Spandex
- 9 colors available
Looking for something unique? Our team can source any style or brand to match your exact vision.
Is Flexfit the Same as Yupoong?
Yes — Flexfit is the brand name Yupoong created in 1994 for its U.S. line, and it's the original stretch-fit cap. The easy way to keep them straight: Flexfit means the stretch-fitted styles, while Yupoong covers the wider catalog, including The Classics snapbacks and truckers. We customize both — see our Yupoong page for that lineup.
Decoration Methods for Your Custom Hat
Decorations
Explore our range of decoration methods, including custom patches, embroidery, and printing options designed to suit every style and application.
Custom Patches
From classic embroidered patches to modern PVC and leather, we offer options that bring your brand to life with precision and style.
View Patch Options
Custom Embroidery
From clean logo stitching to detailed threadwork, we deliver finishes that elevate your brand with precision and durability.
View Embroidery Options
Custom Printing
From bold graphics to detailed prints, we deliver results that bring your brand to life with clarity and consistency.
View Printing Options
Ready to Create Something Custom?
Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.
Get in TouchFrom Production to Perfect Delivery
Our Simple Process
Our streamlined 5-step process makes it easy to go from idea
to finished product without the usual hassle.
Choose Style
Pick your hat and decoration method.
Send Artwork
Send us your
logo or design.
Get A Free Quote
Receive pricing
& free mockup.
Approve Sample
Confirm your
final design.
Delivery
We produce and ship your order.
Frequently Asked Questions
Everything you need to know about the product and billing.
How does Flexfit sizing work?
Most fitted Flexfit styles come in two sizes: S/M (about 6¾”–7¼”) and L/XL (about 7⅛”–7⅝”). The stretch band covers everything in between, so most people fit one of the two without guessing. The Flexfit 110 snapback is one-size-fits-all with an adjustable closure.
What is the Flexfit Delta?
The Delta 180 is Flexfit’s newest performance cap — a lightweight poly-spandex crown with a seamless bonded finish instead of stitched panels, plus a three-layer Stain Block sweatband that keeps sweat marks off the outside. It’s the pick for gyms, active brands, and anyone who wants a sleeker look than a classic cap.
Which Flexfit style is best for a company logo?
The 6277 Wooly Combed is the go-to — structured crown, clean embroidery surface, and the widest color range. If you want the pro-baseball look, the 210 is the on-field fitted. If you need one hat that fits everyone, the 110 snapback solves sizing. See our custom fitted hats and snapbacks pages for more.
Can you add patches to Flexfit hats?
Yes. Structured styles like the 6277 and 6511 trucker mesh take sewn patches cleanly, and embroidery works on every style in the lineup. Send us your logo and we’ll recommend the decoration that fits your design and hat.
Does Flexfit make a trucker hat?
Yes — the 6511 Trucker Mesh gives you the trucker look with a stretch-fit closed back instead of a snapback, using elastic mesh panels that flex with the fit. See our custom trucker hats page for more trucker options.
Built on Trust, Quality, and Speed
Why Choose Consolidated Ink
We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production.
Low Minimum Orders
Order as low as 24 hats per design. Perfect for small teams or test runs.
Free Design Support
Send a logo or idea, we refine, digitize, and mock it up at no cost.
Fast Turnaround
Most orders are shipped within 2–3 weeks, with rush options available.
Discounts on Bulk Orders
Tiered discounts that make larger orders more cost-effective.
Retail-Grade Quality
Premium brands, finished with high-quality embroidery, patches, and prints.
Satisfaction Guaranteed
If something’s off, we fix it.
Simple as that.
5.0 Star Reviews on Google
Hear first-hand from our incredible community of customers.
I have had countless orders with Consolidated over the last 10+ years. Hats, hoodies, shirts, embroidery... the attention to detail is something I never have to question, and my recent order of 144 t-shirts was no different. I didnt even need to check the print before I put the order in the back of the truck. Thank you guys.
Consolidated Ink was such a pleasure to work with! Professional, punctual and extremely communicative. Not only was all the design and printing Perfect, but the materials they recommended were great quality. I have already placed a full re-order with them. Highly recommend using Consolidated Ink.
Could not be happier. Needed a small quantity of T-shirts for an important public event -- and fast! Not only was the whole job turned around on a dime, but the result was terrific -- and they actually improved the main graphic, generating a higher resolution version. Never going anywhere else.
We used consolidated ink to curate our swag for the local little league… our merch is the talk of the town and sought out by many! Coolest hats and softest t-shirts around. We even had a tight deadline and they came through for us!
The team at Consolidated Ink did such a great job. They turned around merchandise for us in such a fast manner - even got great delivery and complete quality were so thrilled with results thank you thank you
Would highly recommend anyone work w Consolidated Ink - incredibly detailed, professional & reasonably priced. Pat was able to source exactly what I needed and got the job done within days of placing the order. 5 stars!