Keegan G.
Custom Beanies For Your Brand
Consolidated Ink is your final stop for custom beanies. Once we add your logo or design to the beanie it becomes an effective and yet stylish item to advertise your brand, team or business.
Personalized beanies keep your head warm in the cold winter months but can be worn year round and display your message even on warmer days. Fashion meets function with a super soft and warm custom beanie.
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Choose from the Most Popular Custom Beanie Styles
Popular Styles
When it comes to custom beanies there are more options than you might think — cuffed, skully, ribbed, waffle knit, and cable knit all wear a logo differently. Nearly every style is 100% acrylic, so the real decision is fit and knit: a cuffed beanie gives your patch or embroidery a solid landing spot, while a skully keeps things low-profile. Not sure which is right for your design? Send us your artwork and we'll point you to the best match.
Sportsman SP12 — 12" Cuffed Knit Beanie
Our go-to beanie for crews, teams, and merch runs — a classic 12" cuffed knit with a 3" fold-up cuff that gives your patch or embroidery a solid landing spot. With 35 colors including camo, hi-vis safety, and neons, it's the widest color range of any beanie we decorate. Pricing below includes the beanie, decoration, and a free mockup before production.
- 100% acrylic, hypoallergenic
- 12″ length with 3″ adjustable cuff
- One size fits most
- 35 colors — solids, heathers, neons, hi-vis safety, and 4 camo patterns
| Customization | 24 Hats | 50 Hats | 100 Hats | 200 Hats |
|---|---|---|---|---|
| Embroidery (2–3 weeks) | $19.45 | $15.70 | $13.45 | $13.25 |
| Woven / Embroidered Patch (4–5 weeks) | $19.45 | $15.70 | $13.45 | $12.45 |
| Leather Patch (4–5 weeks) | $20.45 | $16.70 | $14.45 | $13.45 |
| PVC Patch (4–5 weeks) | $21.45 | $17.70 | $15.45 | $14.45 |
*Pricing includes decoration in one location and a free design mockup
*Over 200 hats? Please email for a custom quote
*Camo colorways cost extra
*Need them sooner? Tell us your in-hands date on your quote and we’ll tell you if we can hit it
*Prices are an example and are subject to change
Yupoong 1501KC — YP Classics® Cuffed Knit Beanie
- 100% acrylic, hypoallergenic
- Approx. 12″ length (uncuffed)
- 19 color options
Yupoong 1545K — YP Classics® Ribbed Cuffed Knit Beanie
- 100% hypoallergenic acrylic, loose knit with ribbed cuff
- Approx. 10″ length (uncuffed)
- 7 color options
Port Authority C908 — Watchman Cap
- 100% acrylic, hypoallergenic
- Approx. 8½” length — short, no-cuff fit
- 14 color options
Port Authority C908 — Watchman Cap
- 100% acrylic, heavyweight chunky rib knit
- 8¼” length with 2¾” fold-up cuff
- 4 colors available
Atlantis ANDY — Sustainable Fine Rib Cuffed Beanie
- Made from recycled polyester — one bottle recycled per hat
- 11″ narrow ribbed knit with 2½” set cuff
- 7 color options
Richardson 146R — Waffle Knit Cuffed Beanie
- 100% acrylic waffle knit
- 11½” knit with adjustable cuff
- 8 color options
AS Colour 1120 — Cable Knit Beanie
- Mid-weight 100% acrylic, wide ribbed cable knit
- Fisherman style w/ cuffed hem — 9″ body
- 16 color options
AS Colour 1107 — Cuff Beanie
- Mid-weight 100% acrylic, tight knit
- Relaxed fit with cuffed hem — longer 11″ body
- 17 color options
Carhartt CT104597 — Watch Cap 2.0
- 100% acrylic, stretchy rib knit
- Carhartt label sewn on left side
- 9 colors including hi-vis and heathers
- The premium name-brand option — retail cachet for staff gear and resale merch
Looking for something unique? Our team can source any style or brand to match your exact vision.
Custom Beanie Hats
There are a lot of custom beanie hats to choose from and we understand it can be overwhelming. The best place to start is with your budget in mind. If you are looking for a quick turnaround we recommend embroidery. We also offer woven label options and embroidered patches that can be attached to your beanies. We even offer a screen printed canvas patch with a zig-zag stitch that can be done quickly and adds a hand-done artisan quality. We also carry sustainable beanies made from recycled materials if your brand has eco goals.
Custom Patch Beanies
Custom patch beanies are one of our most popular orders. A patch sits cleanly on the cuff and gives your beanie a retail-ready look that embroidery alone can't match. We offer leather patches, woven patches, embroidered patches, and our screen printed canvas patch with the zig-zag stitch. Leather patch beanies are a favorite for outdoor and trade brands, while woven patches capture fine detail that's too small to stitch. Every patch is sewn on by hand so it sits flat on the knit.
Custom Embroidered Beanies
Embroidery works well on custom beanies and is a tried and true decoration method. Whether it's a saying, a logo, or just a cool design, custom embroidered beanies are a great item for your company or team. Embroidery is usually the fastest turnaround at around 2 weeks. If you need them sooner, let one of our staff know and we will try to make your deadline.
Design Your Own Beanie
When you design your own beanie, keep in mind details like whether your logo is long and thin — that works better on a cuffed style — or a large circular design, which we might recommend for a non-cuffed style or scale down so it stays proportional and legible. One of our staff artists will make sure everything looks right before anything goes into production.
Beanie Maker For Winter Hats
Custom winter hats come in many options: night watch caps, cuffed beanies, pom pom beanies, and skullies. Some are thick, some are thinner and softer, but they all keep your head warm. As a beanie maker, what sets us apart is the attention we put into making your winter hats truly yours — every stitch and patch is executed with care, and we work with brands like Yupoong and Richardson so you're starting from quality materials. We also stock camo colorways if you want your beanies to match your camo hats.
Personalized Beanies
The possibilities are endless with personalized beanies. We've been decorating custom beanies for over 10 years and we've learned which styles are the softest and most comfortable. You get hands-on service from a real person who treats your project like their own — with a free artwork proof before we run anything.
Custom Beanies We Created
Our Work
Consolidated Ink offers a wide range of high-quality custom Beanies. Perfectly designed for comfort and style, they’re ideal for showcasing your logo.
Custom Made Beanies - USA Made
USA Made Styles
We also offer an all-made-in-the-USA program. Custom USA made beanies are our absolute favorite — the softest material and a perfect fit, in three styles, cuffed or skully, with a wide range of custom colors, including a classic cuff beanie knit right here in Los Angeles. For this option we recommend a screen printed patch: printed onto heavy canvas, then sewn onto your hat by hand with a tight zig-zag stitch. The result is an all-USA-made beanie with a bespoke, hand-done artisan style.
Artx 40010 — The Original Watch Cap
- Acrylic, knit in the USA
- Our favorite for the screen printed canvas patch with zig-zag stitch
- Wide color range including heathered Marl
Bayside 3810 — USA-Made Knit Beanie
- Made in the USA, union shop
- 8½” short skully fit — no cuff
- 22 colors
LA Apparel — Classic Cuff Beanie
- 100% acrylic, made in Los Angeles
- Classic fold-up cuff, one size, unisex
- 30+ colors
Looking for something unique? Our team can source any style or brand to match your exact vision.
Decoration Methods for Your Custom Hat
Decorations
Explore our range of decoration methods, including custom patches, embroidery, and printing options designed to suit every style and application.
Custom Patches
From classic embroidered patches to modern PVC and leather, we offer options that bring your brand to life with precision and style.
View Patch Options
Custom Embroidery
From clean logo stitching to detailed threadwork, we deliver finishes that elevate your brand with precision and durability.
View Embroidery Options
Custom Printing
From bold graphics to detailed prints, we deliver results that bring your brand to life with clarity and consistency.
View Printing Options
Premium Hat Brands We Source
We partner with leading hat manufacturers to ensure every custom order feels retail-ready. Whether you prefer the timeless shape of a Richardson 112, the streetwear edge of New Era, or the reliable quality of Yupoong, we’ve got your favorite brands covered.
Richardson
Home of the legendary Richardson 112 — one of the best-selling silhouettes in custom headwear. Rugged, consistent, and a go-to for teams, trades, and outdoor brands.
New Era
The choice of pro sports teams and streetwear brands worldwide. When you want the iconic fitted look, New Era sets the standard.
Flexfit
A top pick for branded merchandise, athletic teams, and lifestyle labels. Their signature stretch-fit band delivers a clean, comfortable fit across every size.
Yupoong
Yupoong's YP Classics line pairs retail-level craftsmanship with workhorse consistency — home to some of the most-ordered blank caps in the industry.
Decky
Affordable, reliable, and versatile. Decky offers one of the largest blank hat selections for bulk orders, giveaways, retail shops, and fast-turnaround merchandising projects.
Otto Caps
A longtime industry staple, Otto produces consistent, high-quality blanks in every style — from foam truckers to structured snapbacks — ideal for embroidery and woven labels.
Fahrenheit
Rugged, outdoor-inspired headwear, Fahrenheit hats handle detailed embroidery and leather patches well. Ideal for custom-branded tactical, outdoor, and lifestyle gear.
AS Colour
Modern, minimalist, and retail-ready. AS Colour hats offer premium structure and a clean profile — perfect for lifestyle brands, fashion labels, and premium merch collections.
Outdoor Cap
A leading name in performance and outdoor-ready hats. Known for crisp lines and durable construction, Outdoor Cap styles are perfect for bold embroidery or PVC patches.
Legacy
Retro-inspired 5-panel and unstructured silhouettes with a lived-in, surf-and-skate vibe. Legacy hats appeal to lifestyle brands looking for a relaxed fit with classic rope and vintage accents.
Imperial
Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.
47 Brand
Officially licensed-quality construction with a sport-heritage feel — a favorite for fan gear, breweries, and lifestyle merch.
Ready to Create Something Custom?
Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.
Get in TouchFrom Production to Perfect Delivery
Our Simple Process
Our streamlined 5-step process makes it easy to go from idea
to finished product without the usual hassle.
Choose Style
Pick your hat and decoration method.
Send Artwork
Send us your
logo or design.
Get A Free Quote
Receive pricing
& free mockup.
Approve Sample
Confirm your
final design.
Delivery
We produce and ship your order.
Frequently Asked Questions
Everything you need to know about custom beanies
Can you put a leather patch on a beanie?
Yes — leather patch beanies are one of our most requested items. The patch is sewn onto the cuff by hand so it sits flat against the knit, and it works especially well for outdoor brands, breweries, and trades that want a rugged, retail-quality look. We can deboss your logo into genuine or vegan leather.
What type of patch works best on custom beanies?
It depends on your logo. Woven patches capture fine detail and small text that embroidery can’t. Leather patches give a premium, rustic feel. Embroidered patches have classic raised texture. And our screen printed canvas patch with a zig-zag stitch adds a hand-done artisan style. Send us your artwork and we’ll recommend the best match.
Are patch beanies better than embroidered beanies?
Neither is “better” — they solve different problems. Direct embroidery is the fastest option at around 2 weeks and works great for bold logos. Custom patch beanies take about 3–4 weeks but deliver a retail look, handle fine detail better, and keep the inside of the beanie clean with no stitching showing through.
What is the minimum order for custom patch beanies?
Our minimum is 24 beanies per design. That applies whether you choose leather, woven, embroidered, or printed patches — perfect for small teams, shops, or a test run before a bigger order.
How long do custom beanies take to produce?
Embroidered beanies typically ship in about 2 weeks. Patch and woven label beanies run 3–4 weeks depending on order size. Rush options are available — tell us your deadline and we’ll try to make it work.
How big should my logo be on a beanie?
On a cuffed beanie, the design needs to fit the cuff height, so wide, horizontal logos work best. Large circular logos usually go on non-cuffed styles or get scaled down. Our artists check proportion and legibility on your free artwork proof before anything goes into production.
Built on Trust, Quality, and Speed
Why Choose Consolidated Ink
We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production.
Low Minimum Orders
Order as low as 24 hats per design. Perfect for small teams or test runs.
Free Design Support
Send a logo or idea, we refine, digitize, and mock it up at no cost.
Fast Turnaround
Most orders are shipped within 2–3 weeks, with rush options available.
Discounts on Bulk Orders
Tiered discounts that make larger orders more cost-effective.
Retail-Grade Quality
Premium brands, finished with high-quality embroidery, patches, and prints.
Satisfaction Guaranteed
If something’s off, we fix it.
Simple as that.
5.0 Star Reviews on Google
Hear first-hand from our incredible community of customers.
I have had countless orders with Consolidated over the last 10+ years. Hats, hoodies, shirts, embroidery... the attention to detail is something I never have to question, and my recent order of 144 t-shirts was no different. I didnt even need to check the print before I put the order in the back of the truck. Thank you guys.
Consolidated Ink was such a pleasure to work with! Professional, punctual and extremely communicative. Not only was all the design and printing Perfect, but the materials they recommended were great quality. I have already placed a full re-order with them. Highly recommend using Consolidated Ink.
Could not be happier. Needed a small quantity of T-shirts for an important public event -- and fast! Not only was the whole job turned around on a dime, but the result was terrific -- and they actually improved the main graphic, generating a higher resolution version. Never going anywhere else.
We used consolidated ink to curate our swag for the local little league… our merch is the talk of the town and sought out by many! Coolest hats and softest t-shirts around. We even had a tight deadline and they came through for us!
The team at Consolidated Ink did such a great job. They turned around merchandise for us in such a fast manner - even got great delivery and complete quality were so thrilled with results thank you thank you
Would highly recommend anyone work w Consolidated Ink - incredibly detailed, professional & reasonably priced. Pat was able to source exactly what I needed and got the job done within days of placing the order. 5 stars!