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Custom 5 Panel Hats

Consolidated Ink specializes in crafting stunning 5-panel hats with exceptional detail, made possible by the combination of high-quality materials and cutting edge embroidery techniques.

We go to great lengths to guarantee that every hat is perfectly customized just for you – from beginning design phase all the way through quality inspection. And above all else, we want each product delivered to meet your expectations!

custom 5 panel hats with logo

Trusted by 1150+ Brands Globally

5 panel embroidered navy trucker hat

Custom Embroidered 5-Panel Hats

Stand out from the crowd with custom embroidered 5-panel hats! This classic design provides a great canvas for adding your own special touch - think logos, quotes or graphics. And it's not just about looks - this process uses durable and long-lasting stitching to make sure that you get plenty of wear time out of your custom hat order. Even better? You can make them in small batches for gifts or specific business needs (like uniforms). Plus tons of materials and colors are available so you're guaranteed to find something perfect for any occasion!

Choose from the Most Popular Custom 5 Panel Hats Styles

Popular Styles

5 panel hats come structured or unstructured, in cotton twill, nylon, corduroy, and mesh-back trucker builds. The one thing they share: a solid front crown with no center seam - the best canvas in headwear for embroidery and patches.

yupoong 6007 cotton twill 5 panel cap

Yupoong 6007 5-panel cotton twill 

The classic 5-panel snapback — a solid cotton twill front crown with no center seam, which is exactly what makes 5-panels the best canvas in headwear for embroidery and patches. Structured with hard buckram, finished with a flat bill and green underbill, and available in 13 colors (plus two-tones as the 6007T). Pricing below includes the hat, decoration, and a free mockup before production.

  • 5-panel cotton twill front, hard buckram structured
  • 60% cotton / 40% polyester
  • Flat bill with green underbill
  • Snapback closure, one size fits most
  • 13 colors, plus 6007T two-tone colorways
Customization 24 Hats 50 Hats 100 Hats 200 Hats
Embroidery (2–3 weeks) $21.80 $18.05 $15.80 $15.55
Woven / Embroidered Patch (4–5 weeks) $21.80 $18.05 $15.80 $14.55
Leather Patch (4–5 weeks) $22.80 $19.05 $16.80 $15.55
PVC Patch (4–5 weeks) $23.80 $20.05 $17.80 $16.55

*Pricing includes decoration in one location and a free design mockup
*Over 200 hats? Please email for a custom quote
*Need them sooner? Tell us your in-hands date on your quote and we’ll tell you if we can hit it
*Prices are an example and are subject to change

Looking for something unique? Our team can source any style or brand to match your exact vision.

5 panel embroidered golf hat with rope

Custom 5 Panel Golf Hats

Rope-front 5 panel hats are the signature look on the golf course. The seamless front panel is the perfect spot for a club logo, tournament badge, or brand mark, and the rope detail gives it that classic pro-shop feel. We embroider 5 panel golf hats for tournaments, corporate outings, and golf apparel brands.

Custom 5 Panel Hats We Created

Our Work

Consolidated Ink offers a wide range of high-quality 5 Panel hats. Perfectly designed for comfort and style, they’re ideal for showcasing your logo.

ottocap 39-165 5 panel truckerotto cap 5 panel twill trucker with embroideryyupoong 5 panel trucker 6506 retro with printed logoyupoong classic 5-panel trucker with patchyupoong 6506 retro trucker 5 panel with patchyp classics 5 panel retro trucker style 6506 in white with embroideryyupoong 6006 multicam 5 panel front trucker with patchyp classics 6007 5-panel snapback with embroidery

5 Panel Trucker Hats

More Styles

5 Panel trucker hats are also a classic item. They tend to have a higher crown (Yupoong style 6006) but are also available with a lower retro crown (Yupoong style 6506). These truckers are great for bigger patches and custom embroidered designs spanning the full width of the larger crown without the seam. Yupoong Classics aka Flexfit is one of the best brands and is known for great 5 panel styles with great color options.

Looking for something unique? Our team can source any style or brand to match your exact vision.

richardson 217 - 5 panel camper style hat 271

5-Panel Camper Hats

Five panel camper hats are very popular with an urban audience. Supreme clothing is a popular skate and streetwear brand that always offers at least one 5 panel camper hat in their collection. They use different fabrics and materials to customize these hats. You can also create a camper cap that has your logo in multiple areas - the front crown alone gives you a customizable canvas up to 2.5" high by 3.5" wide.

Are 5-Panel Hats Camper Caps?

A 5 Panel hat is technically any cap that has 5 panels making up its construction. Mostly 5 panel refers to hats with a solid front crown (without a seam down the middle). But over time, the 5-panel became synonymous with the camper hat or the jockey cap. Another style that closely resembles this camper look is the 7 panel cap by Richardson.

Decoration Methods for Your Custom Hat

Decorations

Explore our range of decoration methods, including custom patches, embroidery, and printing options designed to suit every style and application.

Custom Patches

From classic embroidered patches to modern PVC and leather, we offer options that bring your brand to life with precision and style.

View Patch Options
Custom leather patch with an antler logo on a brown hatCustom woven patch with the Whole Hog logo on a khaki trucker hatCustom embroidered patch reading We're So High on a pink foam trucker hat

Custom Embroidery

From clean logo stitching to detailed threadwork, we deliver finishes that elevate your brand with precision and durability.

View Embroidery Options
White antler logo embroidered on a green rope hatMalibu Farm logo embroidered in white on a royal blue trucker hatPDLA Stunts logo embroidered in grey on a blue hat

Custom Printing 

From bold graphics to detailed prints, we deliver results that bring your brand to life with clarity 
and consistency.

View Printing Options
Poseidon Coffee & Surf logo printed in yellow on a brown foam trucker hatManhattan Millworks logo printed in gold on a black hatLife Rolls On sunset logo printed in full color on a navy foam trucker hat

Premium Hat Brands We Source

We partner with leading hat manufacturers to ensure every custom order feels retail-ready. Whether you prefer the timeless shape of a Richardson 112, the streetwear edge of New Era, or the reliable quality of Yupoong, we’ve got your favorite brands covered.

Richardson logo

Richardson

Home of the legendary Richardson 112 — one of the best-selling silhouettes in custom headwear. Rugged, consistent, and a go-to for teams, trades, and outdoor brands.

New Era logo

New Era

The choice of pro sports teams and streetwear brands worldwide. When you want the iconic fitted look, New Era sets the standard.

Flexfit logo

Flexfit

A top pick for branded merchandise, athletic teams, and lifestyle labels. Their signature stretch-fit band delivers a clean, comfortable fit across every size.

Yupoong logo

Yupoong

Yupoong's YP Classics line pairs retail-level craftsmanship with workhorse consistency — home to some of the most-ordered blank caps in the industry.

Decky logo

Decky

Affordable, reliable, and versatile. Decky offers one of the largest blank hat selections for bulk orders, giveaways, retail shops, and fast-turnaround merchandising projects.

Otto Cap logo

Otto Caps

A longtime industry staple, Otto produces consistent, high-quality blanks in every style — from foam truckers to structured snapbacks — ideal for embroidery and woven labels.

Fahrenheit logo

Fahrenheit

Rugged, outdoor-inspired headwear, Fahrenheit hats handle detailed embroidery and leather patches well. Ideal for custom-branded tactical, outdoor, and lifestyle gear.

AS Colour logo

AS Colour

Modern, minimalist, and retail-ready. AS Colour hats offer premium structure and a clean profile — perfect for lifestyle brands, fashion labels, and premium merch collections.

Outdoor Cap logo

Outdoor Cap

A leading name in performance and outdoor-ready hats. Known for crisp lines and durable construction, Outdoor Cap styles are perfect for bold embroidery or PVC patches.

Legacy logo

Legacy

Retro-inspired 5-panel and unstructured silhouettes with a lived-in, surf-and-skate vibe. Legacy hats appeal to lifestyle brands looking for a relaxed fit with classic rope and vintage accents.

Imperial logo

Imperial

Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.

47 Brand logo

47 Brand

Officially licensed-quality construction with a sport-heritage feel — a favorite for fan gear, breweries, and lifestyle merch.

Ready to Create Something Custom?

Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.

Get in Touch

From Production to Perfect Delivery

Our Simple Process

Our streamlined 5-step process makes it easy to go from idea
to finished product without the usual hassle.

Choose Style

Pick your hat and 
decoration method.

Send Artwork

Send us your

logo or design.

Get A Free Quote

Receive pricing
& free mockup.

Approve Sample

Confirm your
final design.

Delivery

We produce and ship your order.

Frequently Asked Questions

Everything you need to know about the product and billing.

Built on Trust, Quality, and Speed

Why Choose Consolidated Ink

We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production. 

Low Minimum Orders

Order as low as 24 hats per design. Perfect for small teams or test runs.

Free Design Support

Send a logo or idea, we refine, digitize, and mock it up at no cost.

Fast Turnaround

Most orders are shipped within 2–3 weeks, with rush options available.

Discounts on Bulk Orders

Tiered discounts that make larger orders more cost-effective.

Retail-Grade Quality

Premium brands, finished with high-quality embroidery, patches, and prints.

Satisfaction Guaranteed

If something’s off, we fix it.
Simple as that.

5.0 Star Reviews on Google

Hear first-hand from our incredible community of customers.

I have had countless orders with Consolidated over the last 10+ years. Hats, hoodies, shirts, embroidery... the attention to detail is something I never have to question, and my recent order of 144 t-shirts was no different. I didnt even need to check the print before I put the order in the back of the truck. Thank you guys.

Keegan G.

Consolidated Ink was such a pleasure to work with! Professional, punctual and extremely communicative. Not only was all the design and printing Perfect, but the materials they recommended were great quality. I have already placed a full re-order with them. Highly recommend using Consolidated Ink.

Candice M.

Could not be happier. Needed a small quantity of T-shirts for an important public event -- and fast! Not only was the whole job turned around on a dime, but the result was terrific -- and they actually improved the main graphic, generating a higher resolution version. Never going anywhere else.

Wade M.

We used consolidated ink to curate our swag for the local little league… our merch is the talk of the town and sought out by many! Coolest hats and softest t-shirts around. We even had a tight deadline and they came through for us!

Heather A.

The team at Consolidated Ink did such a great job. They turned around merchandise for us in such a fast manner - even got great delivery and complete quality were so thrilled with results thank you thank you

Patricia M.

Would highly recommend anyone work w Consolidated Ink - incredibly detailed, professional & reasonably priced. Pat was able to source exactly what I needed and got the job done within days of placing the order. 5 stars!

Isac S.

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