Keegan G.
Custom Leather Patch Hats
Custom leather patch hats put your logo on a genuine or faux leather patch, debossed, embossed, laser engraved or printed in full color, then sewn onto a trucker, dad hat, snapback or beanie. Leather gives a hat a rugged, premium look that holds up to everyday wear. We’ve been making leather patch hats for breweries, ranches, contractors, outdoor brands and teams since 2009.
24 hat minimumFree mockupGenuine or faux leather4–5 weeks
Trusted by 1150+ Brands Globally
Choose from the Most Popular Leather Patch Hat Styles
Popular Styles
Leather looks best on a hat with a firm, flat front. These are the styles we put leather patches on most.
Richardson 112P Camo Leather Patch Hats
Our featured leather patch hat: the Richardson 112P, the classic 112 trucker in printed camo. The structured twill front holds a leather patch flat, and tan leather reads clearly against the pattern. Pricing below includes the hat, one custom faux leather patch, sewing and a free mockup.
- Structured six-panel, mid profile
- Pre-curved bill
- Snapback closure
- Polyester twill front, polyester mesh back
- 10 camo colors available
| Popular Leather Patch Hat Styles | 24 Hats | 50 Hats | 100 Hats | 200 Hats |
|---|---|---|---|---|
| Richardson 112P camo trucker | $25.70 | $21.95 | $19.70 | $17.95 |
| Richardson 112 trucker | $23.95 | $20.20 | $17.95 | $16.20 |
| Foam front trucker (Otto 39-165) | $21.70 | $17.95 | $15.70 | $13.95 |
| Dad hat (Valucap VC300A) | $21.95 | $18.20 | $15.95 | $14.20 |
| Snapback (YP Classics 6089M) | $23.45 | $19.70 | $17.45 | $15.70 |
| Cuffed beanie (Sportsman SP12) | $20.45 | $16.70 | $14.45 | $13.55 |
*Prices per hat with one custom faux leather patch on the front. Genuine leather and full-color printed leather are priced on your quote
*Pricing includes decoration in one location and a free design mockup
*Patch prices are for a patch up to about 3.5 x 2.5 inches
*Over 200 hats? Please email for a custom quote
*Need them sooner? Tell us your in-hands date on your quote and we’ll tell you if we can hit it
*Prices are an example and are subject to change
*Leather patch hats take 4–5 weeks
Colors for each style
- Richardson 112P camo trucker: 10 camo colors (Realtree, Mossy Oak, Kryptek and more)
- Richardson 112 trucker: 115 colors
- Otto 39-165 foam trucker: 139 colors
- Valucap VC300A dad hat: 42 colors
- YP Classics 6089M snapback: 36 colors
- Sportsman SP12 cuffed beanie: 35 colors
Tell us your hat color on your quote and we’ll show it on your free mockup.
Leather Patch Dad Hats
A small leather patch on a washed cotton dad hat looks relaxed and worn-in from day one.
Leather Patch 5-Panel Hats
One seamless front panel, so the leather patch sits flat with no seam running through it.
Leather Patch Beanies
A leather patch on the cuff turns a plain knit beanie into a winter favorite.
Leather Patch Camo Hats
Leather stands out on camo, where thread can get lost in the pattern.
Leather Patch Straw Hats
A leather patch on the front of a straw lifeguard hat looks right at the beach, the lake or the ranch.
Looking for something unique? Our team can source any style or brand to match your exact vision.
Choose Your Leather Patch
Leather Options
Every leather patch is made to your artwork, then sewn on. Here’s how the leathers and finishes compare. Not sure? We’ll recommend one on your free mockup.
Genuine or Faux Leather
Genuine leather. Natural grain, a little variation from patch to patch, and a soft look that darkens and wears in over time. It comes in shades from light natural tans to rich dark browns. Ask for genuine leather on your quote and we’ll price it for you.
Faux leather (leatherette). Even color on every patch, a clean finish, and no animal products. Faux leather handles water better and comes in a wider range of colors, and laser engraving shows up with strong contrast, so your logo reads clearly. It’s also the budget-friendly choice for big orders.
Debossed and Embossed Leather Patches
Debossed. Your logo is pressed down into the leather, leaving it set into the surface in the same color. It’s the classic leather patch look: subtle and tone-on-tone. It works best with bold shapes and thicker lines.
Embossed. The reverse of debossing: your logo is raised above the surface for a three-dimensional look. The design is pressed in, not printed on, so it stays crisp.
Laser Engraved and Printed Leather Patches
Laser engraved. A laser etches your logo into the surface, darkening it for a burned-in look. Engraving holds fine lines and small lettering well, so it’s the best choice for detailed logos.
Printed. Your logo is printed onto the leather in full color, so photos, gradients and multi-color logos come through while the patch keeps its leather look and edge. It’s the pick when one tone isn’t enough. Printed leather is priced on your quote.
Leather Patch Shapes and Sizes
Leather patches can be cut to almost any shape: rectangles, circles, ovals, shields, hexagons, or the outline of your logo. Every patch is made to order, from half an inch up to 6 inches.
Size. Front patches on a hat usually run 2 to 3 inches, a little smaller on low-profile dad hats. We’ll size it on your free mockup.
Need leather patches on their own? If you only need patches for hats you’ll sew yourself, see our custom leather patches page. For woven and embroidered patch hats, see custom patch hats.
Richardson Hats and Leather Trucker Caps
The Richardson 112 is the hat people picture when they think of a leather patch trucker. Its twill front is firm enough to hold a leather patch flat, and with over 100 colorways you can match the leather to the hat. Tan leather on a black or charcoal 112 is the most common pairing, at $23.95 a hat at 24 and $16.20 at 200. A leather trucker cap is a leather patch on a mesh-back trucker: the patch brings the premium look, and the mesh keeps it light enough to wear all day. Foam front truckers are the budget pick at $21.70 a hat at 24. See all custom trucker hats.
Custom Leather Patch Hats We Created
Leather Patch Hat Gallery
Real leather patch hats we’ve made for our customers: debossed logos, laser-engraved detail, full-color printed leather and custom-cut shapes on truckers, dad hats, rope caps and beanies.
How Leather Patch Hats Are Made
How It Works
Your leather patch is made first, and you see it twice before the full order is sewn: a photo of the patch, then a photo of your first finished hat.
01.
Send Your Logo
Pick your hat and send your logo on the quote form.
02.
Free Mockup & Quote
We show the leather patch on your hat, recommend a size and send pricing.
03.
Approve & Pay
Production starts once you approve and pay.
04.
Approve Your Patch
A photo of your leather patch before any hats are made.
05.
Approve Your First Hat
A photo of the first finished hat. Nothing else is made until you say yes.
06.
We Finish & Ship
4 to 5 weeks from approval. Need them sooner? Ask.
Decoration Methods for Your Custom Hat
Decorations
Explore our range of decoration methods, including custom patches, embroidery, and printing options designed to suit every style and application.
Custom Patches
From classic embroidered patches to modern PVC and leather, we offer options that bring your brand to life with precision and style.
View Patch Options
Custom Embroidery
From clean logo stitching to detailed threadwork, we deliver finishes that elevate your brand with precision and durability.
View Embroidery Options
Custom Printing
From bold graphics to detailed prints, we deliver results that bring your brand to life with clarity and consistency.
View Printing Options
Premium Hat Brands We Source
We partner with leading hat manufacturers to ensure every custom order feels retail-ready. Whether you prefer the timeless shape of a Richardson 112, the streetwear edge of New Era, or the reliable quality of Yupoong, we’ve got your favorite brands covered.
Richardson
Home of the legendary Richardson 112 — one of the best-selling silhouettes in custom headwear. Rugged, consistent, and a go-to for teams, trades, and outdoor brands.
New Era
The choice of pro sports teams and streetwear brands worldwide. When you want the iconic fitted look, New Era sets the standard.
Flexfit
A top pick for branded merchandise, athletic teams, and lifestyle labels. Their signature stretch-fit band delivers a clean, comfortable fit across every size.
Yupoong
Yupoong's YP Classics line pairs retail-level craftsmanship with workhorse consistency — home to some of the most-ordered blank caps in the industry.
Decky
Affordable, reliable, and versatile. Decky offers one of the largest blank hat selections for bulk orders, giveaways, retail shops, and fast-turnaround merchandising projects.
Otto Caps
A longtime industry staple, Otto produces consistent, high-quality blanks in every style — from foam truckers to structured snapbacks — ideal for embroidery and woven labels.
Fahrenheit
Rugged, outdoor-inspired headwear, Fahrenheit hats handle detailed embroidery and leather patches well. Ideal for custom-branded tactical, outdoor, and lifestyle gear.
AS Colour
Modern, minimalist, and retail-ready. AS Colour hats offer premium structure and a clean profile — perfect for lifestyle brands, fashion labels, and premium merch collections.
Outdoor Cap
A leading name in performance and outdoor-ready hats. Known for crisp lines and durable construction, Outdoor Cap styles are perfect for bold embroidery or PVC patches.
Legacy
Retro-inspired 5-panel and unstructured silhouettes with a lived-in, surf-and-skate vibe. Legacy hats appeal to lifestyle brands looking for a relaxed fit with classic rope and vintage accents.
Imperial
Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.
47 Brand
Officially licensed-quality construction with a sport-heritage feel — a favorite for fan gear, breweries, and lifestyle merch.
Ready to Create Something Custom?
Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.
Get in TouchFrequently Asked Questions
Everything you need to know about ordering custom leather patch hats.
How do I clean a leather patch hat?
Wipe the hat and patch with a damp cloth and let it air dry. Leather patch hats aren’t made for the washing machine or dry cleaning. Genuine leather can darken a little when it gets wet and goes back as it dries. Faux leather handles water better.
Can a leather patch show more than one color?
Yes. Debossed, embossed and engraved leather patches show your logo in one tone against the leather, which is a big part of their classic look. If your logo needs more than one color, we can print it onto the leather in full color. Printed leather is priced on your quote.
Do leather patch hats cost more than other patch hats?
A little. A faux leather patch adds $1 per hat over a woven or embroidered patch on the same hat, at every quantity on our price tables. Genuine leather is priced on your quote.
How small can the details be on a leather patch?
Text should be at least 1mm tall and lines at least 0.3mm wide. Laser engraving holds fine lines and small text best. Debossing and embossing need bolder lines and bigger letters, because very thin details can fill in when the leather is pressed. We’ll flag anything too fine on your proof.
Which hat colors look best with a leather patch?
Tan or brown leather looks great on black, navy, charcoal, heather grey and camo. Dark leather stands out on khaki, white and light grey hats. We’ll show you a couple of options on your mockup if you’re not sure.
What happens to the extra leather patches?
Leather patches are made in runs of at least 50, while leather patch hats start at 24. If your order uses fewer patches than we make, you can keep the extras, or we’ll keep them on file for your next reorder.
Built on Trust, Quality, and Speed
Why Choose Consolidated Ink
We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production.
Low Minimum Orders
Order as low as 24 hats per design. Perfect for small teams or test runs.
Free Design Support
Send a logo or idea, we refine, digitize, and mock it up at no cost.
Fast Turnaround
Most orders are shipped within 2–3 weeks, with rush options available.
Discounts on Bulk Orders
Tiered discounts that make larger orders more cost-effective.
Retail-Grade Quality
Premium brands, finished with high-quality embroidery, patches, and prints.
Satisfaction Guaranteed
If something’s off, we fix it.
Simple as that.
5.0 Star Reviews on Google
Hear first-hand from our incredible community of customers.
I have had countless orders with Consolidated over the last 10+ years. Hats, hoodies, shirts, embroidery... the attention to detail is something I never have to question, and my recent order of 144 t-shirts was no different. I didnt even need to check the print before I put the order in the back of the truck. Thank you guys.
Consolidated Ink was such a pleasure to work with! Professional, punctual and extremely communicative. Not only was all the design and printing Perfect, but the materials they recommended were great quality. I have already placed a full re-order with them. Highly recommend using Consolidated Ink.
Could not be happier. Needed a small quantity of T-shirts for an important public event -- and fast! Not only was the whole job turned around on a dime, but the result was terrific -- and they actually improved the main graphic, generating a higher resolution version. Never going anywhere else.
We used consolidated ink to curate our swag for the local little league… our merch is the talk of the town and sought out by many! Coolest hats and softest t-shirts around. We even had a tight deadline and they came through for us!
The team at Consolidated Ink did such a great job. They turned around merchandise for us in such a fast manner - even got great delivery and complete quality were so thrilled with results thank you thank you
Would highly recommend anyone work w Consolidated Ink - incredibly detailed, professional & reasonably priced. Pat was able to source exactly what I needed and got the job done within days of placing the order. 5 stars!